Wire & Cable

Composite Aerospace Wire & Cable


Commercial Aerospace Wire


Carlisle Interconnect Technologies (CarlisleIT) has developed composite aerospace wire and insulated cables to combat the limitations associated with Polyimide and XL-ETFE and improve upon existing airframe wire designs. Our composite cables offer weight and space savings, without sacrificing the mechanical and thermal performance of the wire. CarlisleIT’s Tufflite® and Seamless™ cables address the need for a small, lightweight, arc resistant, 260° rated general purpose wire.

Seamless-T™ M22759/180-/192 (SAE AS22759/180-/192) Wire

CarlisleIT's Seamless-T product line meets the enhanced "seamless" insulation and enhanced requirements of AS22759/180-/192, once again raising the bar for outstanding performance.

Seamless™ and Seamless-T™ M22759 (SAE AS22759) Wires

CarlisleIT's Seamless-T product line meets the enhanced "seamless" insulation and enhanced requirements of AS22759/180-/192, once again raising the bar for outstanding performance.

Seamless™ M22759/80-/92 (SAE AS22759/80-/92) Wire

Our Seamless Wrap PTFE wire insulation and cable jacket offers all the advantages of a tape wrap with the smooth appearance and installation characteristics of an extrusion.

Tufflite® Aluminum - TLA

An increased wall thickness version utilizing an aluminum conductor for power feeder applications. Improved mechanical performance including superior flexibility as compared to traditional polyamide insulated power feeder cables. TLA is rated at 175°C.

Tufflite® Enhanced Normal Weight - ST

This cable encompasses a family of wire and cable in three temperature ratings: 150°C, 200°C, and 260°C. ST is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications. This construction offers enhanced Hydrolysis Resistance and Cut-Through.

Tufflite® European Metric - TLR

This cable encompasses a metric family of wire and cable with a temperature rating of 260°C. TLR is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications. 200°C and 260°C.

Tufflite® Light Weight - SLT

A thin wall, light weight version of ST which can be used in various constructions. It also has value when considered as a single conductor offering a 5% weight savings over the ST construction while maintaining the same mechanical properties. SLT is available in 150°C, 200ºC and 260ºC.

Tufflite® Normal Weight - TL

This cable encompasses a family of wire and cable in three temperature ratings: 150°C, 200°C, and 260°C. TL is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications.

Tufflite® Thick Wall - TLS

An increased wall version which can be utilized in applications requiring superior mechanical capabilities such as abrasion resistance and dynamic cut-through. This insulation system may be used as a reduced size and weight replacement for MIL-W-22759/5 to /8. TLS is rated at 260°C.

Product Information Resources

» Composite Wire & Cable spec sheet


More Information

To inquire about Composite Aerospace Wire & Cable available from CarlisleIT, please fill out the form below, and one of our Sales Engineers will contact you.







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