Wire & Cable

MIL-SPEC Wire & Cable


Fit for both medium and high-temperature installations. With PTFE or ETFE or PTFE/polyimide tape insulators, allowing options for highly abrasion-resistant insulation or high-strength conductors for maximum performance under mechanical stresses.


High-Performance Coaxial Cables

LTE High-Speed Coaxial Cables

High velocity of propagation with reduced weight

MaxFlex Cable

Flexible replacement for semi-rigid cables; fits standard connectors

Mobile Solutions 2 Cable

Air-spaced PTFE dielectric for low loss

Mobile Solutions Cable

Low-loss, high-temperature replacement for MIL-C-17 cables; fits standard connectors


Aerospace Wire and Cable

M22759 Wire (SAE AS22759)

Mil-Spec M22759 wire is designed for severe environment aerospace applications, such as engine controls and SWAMP (Severe Weather and Moisture Prone) areas

MIL-DTL-27500 (NEMA WC27500) Cables

Although these cables are designed primarily for use in aircraft and ground support equipment, their high performance and versatility makes them ideal in a wide variety of general-purpose electrical and electronic applications.

MIL-W-16878 (NEMA HP3, HP4) Wires

MIL-W-16878 wires (or NEMA HP3 and HP4 spec) are general-purpose, medium and high-temperature hookup wires, with PTFE or FEP insulation. Each insulation type is available in thin, medium, or heavy wall thickness, for voltage ratings from 250 to 1,000 volts. Conductor choices within MIL-W-16878 are solid or stranded copper, high-strength copper alloy, or copper-covered steel; with silver, nickel, or tin plating.

MIL-W-25038 Wires

These wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure.

MIL-W-81381 Wires

Although designed for aerospace use, these wires are ideal for commercial applications which can benefit from their high temperature rating and resistance to abrasions and solvents.

MIL-W-81822 (SAE AS81822) Wires

MIL-W-81822 (SAE AS81822) wires have solid conductors for wire-wrap termination, with extruded insulation of PTFE, PTFE with polyimide hardcoat, or ETFE. Each insulation type is available with a choice of three silver-plated conductor materials. All are rated at 300 volts.

Type E, EE, and ET Cables

Type E, EE and ET cables feature extruded PTFE insulation with medium (0.010″), heavy (0.015″) and thin (0.006″) wall thicknesses. PTFE insulation provides high reliability, with excellent thermal stability and chemical resistance.

Seamless™ and Seamless-T™ M22759 (SAE AS22759) Wires

CarlisleIT’s Seamless-T product line meets the enhanced “seamless” insulation and enhanced requirements of AS22759/180-/192, once again raising the bar for outstanding performance.

Tufflite® Aluminum – TLA

An increased wall thickness version utilizing an aluminum conductor for power feeder applications. Improved mechanical performance including superior flexibility as compared to traditional polyamide insulated power feeder cables. TLA is rated at 175°C.

Tufflite® Enhanced Normal Weight – ST

This cable encompasses a family of wire and cable in three temperature ratings: 150°C, 200°C, and 260°C. ST is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications. This construction offers enhanced Hydrolysis Resistance and Cut-Through.

Tufflite® European Metric – TLR

This cable encompasses a metric family of wire and cable with a temperature rating of 260°C. TLR is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications. 200°C and 260°C.

Tufflite® Light Weight – SLT

A thin wall, light weight version of ST which can be used in various constructions. It also has value when considered as a single conductor offering a 5% weight savings over the ST construction while maintaining the same mechanical properties. SLT is available in 150°C, 200ºC and 260ºC.

Tufflite® Normal Weight – TL

This cable encompasses a family of wire and cable in three temperature ratings: 150°C, 200°C, and 260°C. TL is a multi-purpose normal weight wire which exhibits exceptional performance characteristics within the range of the critical parameters in airframe applications.

Tufflite® Thick Wall – TLS

An increased wall version which can be utilized in applications requiring superior mechanical capabilities such as abrasion resistance and dynamic cut-through. This insulation system may be used as a reduced size and weight replacement for MIL-W-22759/5 to /8. TLS is rated at 260°C.


Commercial Wire and Cable

Thermax 750

Ultra-high-temperature, non-asbestos wire


Other Mil-Spec Hookup Wire Products

Seamless Wrap PTFE Tape

LTE high-performance expanded PTFE dielectric


More Information

To inquire about MIL-SPEC Wire & Cable available from CarlisleIT, please fill out the form below, and one of our Sales Engineers will contact you.

"*" indicates required fields

cookie*
Member of
©2024 Carlisle Interconnect Technologies. All Rights Reserved.
All trademarks, service marks and trade names are property of their respective holding companies.
CarlisleIT products are subject to U.S. export control regulations.
They may be subject to certain licensing requirements and restricted for export. 
This site is registered on Toolset.com as a development site.