Connectors & Accessories

Terminal Blocks, Lugs & Splices


Terminal-Lugs

Custom Capabilities Examples Shown from Left to Right: 2-Hole Narrow Tongue Terminal Lug; Bent Tongue; Splice; 1-Hole Tongue; Flag-Style Terminal Lug; Transition Splice


Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal lugs and splices are engineered not only to be reliable but also to reduce weight and provide efficient installation, driving down costs.

Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator time and minimizing damage to the protective plating. Whether your need is for a highly customized terminal lug or splice for a unique installation, or a standard product for rapid entry into service, CarlisleIT provides the solution.

Custom Terminal Lugs & Splices

CarlisleIT engineers connectors, installation tooling, and cable assembly systems that meet the most demanding of specifications.

Large Gauge Aluminum Splices

Large Gauge Aluminum Splices from CarlisleIT offers the fastest installation in the industry — a single crimp on each barrel that leaves no burrs for removal in secondary operations.

Sealed Terminal Lugs & Tooling for Aluminum Cables

CarlisleIT’s sealed terminal lugs are engineered not only to be reliable but to also reduce weight and provide efficient installation, driving down costs

One-Hole Terminal Lugs

One-Hole Terminal Lugs

  • Nickel-plated aluminum connector for aluminum conductors
  • Qualified with AM and ASNE0438 (YV) cables
  • Elastomeric sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22 and 33 ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies emboss crimp indicators during the installation process
Part No.* Wire Size (AWG) Stud Size “L”  mm (in) “H” mm (in) “W”  mm (in) “T” mm (in) “J” mm (in) “A”  mm (in) “B”  mm (in) Wire Strip Length mm (in) Weight (grams) Crimp Die Part No.
695-18114-001** 10 3/8” 41.9 (1.65) 8.0 (0.315) 7.7 (0.305) 14.8 (0.584) 2.5 (0.098) 12.1 (0.478) 7.1 (0.280) 13.5 ± 0.8 (0.530± 0.03) 3.8 999-63002-100
695-18113-001** 8 3/8” 41.9 (1.65) 8.8 (0.348) 8.3 (0.328) 14.8 (0.584) 2.5 (0.098) 11.7 (0.462) 7.1 (0.280) 13.5 ± 0.8 (0.530± 0.03) 3.8 999-63003-100
695-18100-001 6 1/4” 50.9 (2.00) 10.4 (0.41) 9.9 (0.39) 16.4 (0.65) 2.5 (0.10) 15.0 (0.59) 7.7 (0.30) 15.1 ± 0.5 (0.59 ± 0.02) 6.6 999-63004-200
695-18101-001 4 1/4” 55.7 (2.19) 12.8 (0.50) 11.8 (0.46) 15.8 (0.62) 3.0 (0.12) 15.0 (0.59) 7.9 (0.31) 15.9 ± 0.5 (0.63 ± 0.02) 10.4 999-63005-500
695-18102-001 2 5/16” 61.1 (2.41) 15.5 (0.61) 14.5 (0.57) 16.8 (0.66) 3.8 (0.15) 15.0 (0.59) 8.4 (0.33) 19.7 ± 0.5 (0.76 ± 0.02) 14.8 999-63006-200
695-18103-001 1/0 1/4” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.0 (0.63) 5.0 (0.20) 15.0 (0.59) 8.0 (0.31) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18104-001 1/0 5/16” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18105-001 1/0 5/16” 65.9 (2.59) 18.2 (0.72) 17.2 (0.68) 20.0 (0.79) 4.5 (0.18) 15.0 (0.59) 10.0 (0.39) 20.8 ± 0.5 (0.82 ± 0.02) 21.4 999-63007-200
695-18106-001 2/0 5/16” 72.6 (2.86) 19.6 (0.77) 19.6 (0.77) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 25.5 ± 0.5 (1.00 ± 0.02) 28.8 999-63008-200
695-18107-001 2/0 3/8” 74.0 (2.91) 20.5 (0.81) 19.5 (0.77) 19.0 (0.75) 6.0 (0.24) 15.0 (0.59) 9.5 (0.37) 25.5 ± 0.5 (1.00 ± 0.02) 31 999-63008-200

* Append part number with “SN” for tin plating, “N” for nickel, and “N+” for enhanced nickel plating, e.g. for a tin-plated one-hole #10 AWG terminal lug, use part number 695-18114-001SN

** Part numbers 695-18114-001 and 695-18113-001 are governed by inch dimensions, not millimeters 


Two-Hole Terminal Lugs

Two-Hole Terminal Lugs

  • Tin-plated aluminum connector for aluminum conductors
  • Qualified with BMS13-60T22 and BMS13-78T03 cables
  • Integral sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22- and 33-ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies emboss crimp indicators during the installation process provide visual assurance of full wire insertion
Part No.* Wire Size (AWG) Stud Size “L” In (mm) “H” In (mm) ”W” In (mm) ”T” In (mm) ”J” In (mm) ”A” In (mm) ”B” In (mm) ”C” In (mm) Wire Strip Length In (mm) Weight (grams) Crimp Die Part No.
695-18114-002 10 3/8” 2.61 (66.3) 0.305 (7.75) 0.305 (7.75) 0.584 (14.83) 0.098 (2.49) 0.442 (11.23) 0.280 (7.11) 1.000 (25.40) 0.52± 0.03 (13.2± 0.8) 5.8 999-63002-100
695-18108-002 2 3/8” 3.27 (83.1) 0.573 (14.55) 0.573 (14.55) 0.670 (17.02) 0.150 (3.81) 0.44 (11.2) 0.34 (8.6) 1.000 (25.40) 0.75 ± 0.02 (19.1 ± 0.5) 16 999-63006-200
695-18109-002 1/0 3/8” 3.39 (86.1) 0.680 (17.27) 0.680 (17.27) 0.807 (20.50) 0.180 (4.57) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.80 ± 0.02 (20.3 ± 0.5) 25.4 999-63007-200
695-18110-002 2/0 3/8” 3.85 (97.8) 0.775 (19.69) 0.775 (19.69) 0.900 (22.86) 0.225 (5.72) 0.46 (11.7) 0.35 (8.9) 1.000 (25.40) 1.00 ± 0.03 (25.4 ± 0.5) 38.5 999-63008-200
695-18111-002 3/0 3/8” 3.86 (98.0) 0.853 (21.67) 0.853 (21.67) 0.965 (24.51) 0.250 (6.35) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.99 ± 0.03 (25.1 ± 0.5) 43.8 999-63012-100
695-18112-002 4/0 3/8” 3.89 (98.8) 0.942 (23.93) 0.942 (23.93) 0.985 (25.02) 0.260 (6.60) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 1.05 ± 0.03 (26.7 ± 0.5) 52 999-63010-100

* Append part number with “SN” for tin plating, “N” for nickel, and “N+” for enhanced nickel plating, e.g. for a tin-plated, two-hole #10 AWG terminal lug, use part number 695-18114-002SN

Product Information Resources

Custom Terminal Lugs & Splices

Large Gauge Sealed Splices

Sealed Terminal Lugs & Tooling for Aluminum Cables

Crimp Die and Die Inspection Gauges


More Information

To inquire about Terminal Blocks, Lugs & Splices available from CarlisleIT, please fill out the form below, and one of our Sales Engineers will contact you.

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