Sealed Terminal Lugs & Tooling for Aluminum Cables


Sealed Terminal Lugs

(1) One- and two-hole terminal lugs, (2) crimped terminal lug, (3) integral oxide breaker location and (4) typical cross-section example. High compaction without breaking conductor strands, offers better corrosion resistance, lower electrical resistance, and better tensile strength.

Innovative Hex-crimp Design for Increased Reliability

Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal lugs are engineered not only to be reliable but to also reduce weight and provide efficient installation, driving down costs. Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator time and eliminating damage to the protective plating.

Whether your need is for a highly customized terminal lug for a unique installation or a standard terminal for rapid entry into service, CarlisleIT provides the solution.


Crimp Gauge and Die


Features & Benefits

Feature Customer Benefit
Barrels seal on cable insulation Provides improved corrosion resistance over unsealed terminal lugs
Aluminum connector bodies 65% weight savings (on average) versus copper
Uses Industry-standard 22- and 33-ton crimp heads Efficient installation while minimizing conversion costs
Efficient crimping process Modified hex crimp design produces no burrs, eliminating the cost of secondary operations, minimizing plating damage and providing superior corrosion resistance
Highly engineered crimp cross-section Provides long-term reliability against corrosion and during thermal cycling without sacrificing tensile strength and resistance
Crimping design Minimizes skew relative to tongue resulting in easier harness design and installation
Patented integral oxide breaker Improves conductivity while eliminating need for messy anti-oxidant grease

Crimp Die and Die Inspection Gauges


Two-Hole Terminal Lug, 1" Spacing

Part No. Wire Size (AWG) Stud Size Weight (grams) Crimp Die Part No.
Tin Plating Nickel Plating Enhanced Nickel Plating
695-
18114-
002SN
695-
18114-
002N
695-18114-
002N+
10 3/8 5.8 999-63002-
100
695-
18108-
002SN
695-
18108-
002N
695-18108-
002N+
2 3/8 16 999-63006-
200
695-
18109-
002SN
695-
18109-
002N
695-18109-
002N+
1/0 3/8 25.4 999-63007-
200
695-
18110-
002SN
695-
18110-
002N
695-18110-
002N+
2/0 3/8 38.5 999-63008-
200
695-
18111-
002SN
695-
18111-
002N
695-18111-
002N+
3/0 3/8 43.8 999-63012-
100
695-
18112-
002SN
695-
18112-
002N
695-18112-
002N+
4/0 3/8 52 999-63010-
100

1-hole Terminal Lug

Part No. Wire Size (AWG) Stud Size Weight
(grams)
Crimp Die Part No.
Tin Plating Nickel Plating Enhanced Nickel Plating
695-
18114-
001SN
695-
18114-
001N
695-18114-
001N+
10 3/8 3.8 999-
63002-100
695-
18113-
001SN
695-
18113-
001N
695-18113-
001N+
8 3/8 3.8 999-
63003-100
695-
18100-
001SN
695-
18100-
001N
695-18100-
001N+
6 1/4 6.6 999-
63004-200
695-
18101-
001SN
695-
18101-
001N
695-18101-
001N+
4 1/4 10.4 999-
63005-500
695-
18102-
001SN
695-
18102-
001N
695-18102-
001N+
2 5/16 14.8 999-
63006-200
695-
18103-
001SN
695-
18103-
001N
695-18103-
001N+
1/0 1/4 20 999-
63007-200
695-
18104-
001SN
695-
18104-
001N
695-18104-
001N+
1/0 5/16 20 999-
63007-200
695-
18105-
001SN
695-
18105-
001N
695-18105-
001N+
1/0 5/16 21.4 999-
63007-200
695-
18106-
001SN
695-
18106-
001N
695-18106-
001N+
2/0 5/16 28.8 999-
63008-200
695-
18107-
001SN
695-
18107-
001N
695-18107-
001N+
2/0 3/8 31 999-
63008-200

Product Information Resources

 Sealed Terminal Lugs & Tooling for Aluminum Cables product information sheet

Crimp Die and Die Inspection Gauges


Product Categories

Connectors & Accessories

Product Markets

Commercial Aerospace
Military-Defense

More Information

To inquire about Sealed Terminal Lugs & Tooling for Aluminum Cables available from CarlisleIT, please fill out the form below, and one of our Sales Engineers will contact you.







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