Carlisle Interconnect Technologies (CarlisleIT) is a one-stop destination for sheet metal in thin gauges of aluminum and stainless steel. Our metal fabrication facility in Franklin, WI focuses primarily on aircraft alloys, but can handle a wide variety of materials and forming challenges. State-of-the-art high-speed cutting equipment from TRUMPF allows us to perform many stamping, forming and embossing operations directly on the turret shear/punch. This eliminates secondary operations and allows some unique features, such as louvers, bosses, coined countersinks and tabs, to be included very consistently with high precision and repeatability.

All parts are programmed directly from 3D models from our design engineering department or furnished by the customer. Need more than basic tabs and louvers? The next stop is a computer controlled 6-axis high precision forming break press. This brand new, state-of-the-art electric break allows high repeatability with few or no set-up pieces. Beyond break forming, CarlisleIT can also provide die forming, resistance spot welding, roll forming, heat treatment, chemical finishing, painting, screen printing and assembly services accomplished using your design or ours.

Carlisle Interconnect Technologies is a global leader in the design, manufacture, and certification of avionics installation kits. Our Aerospace Kitting Services are available to simplify procurement and on-wing integration of the essential components for individual LRUs or complete avionics suites.

As a leading equipment OEM and STC engineering partner, Carlisle Interconnect Technologies has the expertise to deliver the highest-quality kits, clearly labelled, presented with the installer in mind. Our decades of experience working along side installers in the hangar creates kits that provide exactly what you need, when you need it, to speed work on the aircraft rather than making extra work on the bench sorting out parts.

Value

  • One-stop-shop for design, manufacturing, and packaging services
  • Leverage Carlisle’s supply chain and inventory to deliver exactly what you need, when you need it
  • Customize kits to your specific fleet and operational needs
  • Take advantage of alternate materials, avoid minimum order quantities, and simplify procurement activities with an expert partner
  • Kits delivered from FAA-approved facilities with FAA 8130-3, EASA Form 1, or simply a C-of-C — it’s your choice!

Dependability

  • 24-hour airplane-on-ground (AOG) customer service
  • Industry-leading quality and on-time performance
  • OEM manufacturing and supply chain excellence
  • Trusted by aircraft manufacturers, avionics OEMs, and MROs for over 75 years

Experience

Carlisle Interconnect Technologies has designed and shipped thousands of kits to hundreds of customers providing:

  • Dedicated aerospace engineering support staff
  • Installer-focused kits minimize time in hangar for upgrade
  • Industry-leading quality and service
  • Multiple FAA PMA facilities in the US, Europe, and China

Component Examples

  • Bulk Wire, Specialty Data Cable, RF Coax, & Optical Fiber
  • Cut & Marked Wire
  • Contacts
  • Sleeving
  • Labels
  • Avionics Trays and Mounting Structures
  • Splices
  • Circuit Breakers
  • Connectors
  • Cable Ties
  • Complex CNC Machine Parts
  • Custom Sheet Metal Components
  • Integrated Sub-Assemblies
  • Partially or Fully-Terminated RF, Wire Harness & Fiber Optics
  • Antenna Adapters Doublers
  • Misc. Hardware Items

 

Carlisle Interconnect Technologies (CarlisleIT) now offers ARINC 792 solutions for Ka-band, Ku-band and Triband SATCOM installations.

The CarlisleIT ARINC 792 adapter plate solution fulfills the requirement for a standardized installation, easier maintenance inspections, and overall lower cost of ownership. Conformance to the ARINC 792 standard also helps future proof the SATCOM installation, and makes upgrades to next generation antennas and SATCOM system equipment easier and faster with commonality across entire fleets.

Designed to support a wide range of SATCOM systems, ARINC 792 is preferred by aircraft manufacturers for electronically steered array (ESA) antenna installations. Improve your speed-to-market with CarlisleIT’s FlightGear™ A792 Installation.

Carlisle Interconnect Technologies, in partnership with Saint Gobain Performance Plastics, offers a complete ARINC 791 solution for Ka, Ku, Ka/Ku band SATCOM installations. The complete package contains everything required for either retrofit or forward fit installations on large jet aircraft. This design creates a simplified, standardized installation, easier maintenance inspections, and overall lower cost of ownership. Designed to support a wide range of SATCOM systems from leading manufacturers, and preferred by aircraft manufacturers for line fit installations, FlightGear™ ARINC 791 Ka, Ku, Ka/Ku Universal Installation improves your speed-to-market.

Installation Kits & Turnkey Packages Include

  • Ka, Ku, Ka/Ku multiband radome
  • Durable, lightweight aluminum universal adapter plate
  • Aerodynamic fairing conforms to aircraft fuselage without additional fasteners or sealants
  • External fittings for adapter plate mounting
  • Internal intercostal structures for adapter plate mounting
  • Qualification and specification documents
  • Recommended installation engineering and instructions
  • We can also provide turnkey packages including fuselage penetrations for cables or waveguides; harnesses and RF cables for SATCOM system installation; interior installation structures including racks and avionics trays; adapter structures to mount any antenna; system integration design; certification via FAA or EASA; and recurring shipment approvals on FAA Form 8130-3 or EASA Form 1.

Key Features

  • Supports a wide range of aircraft frame spacing
  • Supports a wide range of available antennas
  • Includes provisions for additional equipment under the radome
  • Aerodynamic fairing conforms to aircraft fuselage without additional fasteners or sealants
  • Supports swept antenna volume up to 37.50″ diameter x 9.60″
  • Easy upgrade path for future proofing
  • Easy recurring maintenance and inspection access
  • Easy de-modification for end-of-lease restoration
  • ITAR Free

Applications

  • ARINC 791
  • Ka, Ku, Ka/Ku band SATCOM
  • CFR Title 14 Part 25

Technical Data

  • 3D models
  • Outline and interface drawings
  • Decompression analysis
  • Bird strike test report
  • Lightning test report
  • Recommended installation engineering
  • Detailed structural substantiation
  • Detailed kit list
  • Structural repair manual supplement

ARINC 791/792 Adjustable Fittings

Our third generation ARINC 791/792 Adjustable Fittings make it easy to adjust to structure variations while minimizing labor on the line or at the MRO. Our patented design features Z-Axis adjustability that ensures the lowest possible installation heig …

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