SEAL3D™, our sealed 38999 III adapter connectors, are bulkhead-mount interconnect devices that:

  • Can be designed for most MIL-STD-1560 contact patterns
  • Are configurable to socket/pin, pin/socket, or pin/pin mating faces
  • Feature lighter aluminum shells that are fully sealed to 10-5 cc/sec helium leak rate (10-6 cc/sec air)
  • Provide fully sealed performance from -55 °C to 150 °C
  • Meet all applicable requirements of MIL-DTL-38999
  • Are up to 50% lighter than stainless steel sealed feed-thru connectors
FEATURE BENEFIT
Fully sealed to 10-5 cc/sec helium leak rate (10-6 cc/sec air) • Meet the requirements of most avionics and bulkhead applications
Bulkhead adapter • Configure to either wall mount or jam nut shells
Interfaces for M38999 • All socket and pin contacts meet mating and performance of M39029
Size 9-25 shells • Select from most MIL-STD-1560 contact patterns for standard or high-density contacts
Double-end triple-start threads • Meets all interface and vibration performance requirements of MIL-DTL-38999

Suggested Applications:

  • Aerospace & military
    • Avionics
    • IFEC
    • Feed thru in aircraft pressure bulkhead or fuselage
    • Environmentally controlled systems
  • Any weight reduction feed-thru application

Use the following chart to match the desired cable with the required connector.

TNC Connector Types & Corresponding RF Coaxial Cables
Cable Part # 90° 90°
Extended
90°
Long
90°
Self-Locking
Straight Straight Self-Locking Panel Mount Bulkhead
532101 CTR522 N/A N/A CLTR522 CTS522 CLTS522 N/A BTS522
(IGS, STEP)
432101 CTR522 N/A N/A CLTR522 CTS522 CLTS522 N/A BTS522
(IGS, STEP)
352001 CTR3522 CTRE3522
(IGS, STEP)
CTRL3522 CLTR3522 CTS3522 CLTS3522 N/A BTS3522
3C058A CTR722 N/A N/A CTS722 N/A BTS722
3C142B CTR722 N/A N/A CTS722 N/A BTS722
311901 CTR722 N/A N/A CTS722 N/A BTS722
421601 CTR922 CTRE922
(IGS, STEP)
CTRL922 CLTR922 CTS922 CLTS922 RTS922 BTS922
311601 CTR922 CTRE922
(IGS, STEP)
CTRL922 CLTR922 CTS922 CLTS922 RTS922 BTS922
311501 CTR922 CTRE922
(IGS, STEP)
CTRL922 CLTR922 CTS922 CLTS922 RTS922 BTS922
421201 CTR122 N/A N/A CLTR122 CTS122 CLTS122 N/A BTS122
311201 CTR122 N/A N/A CLTR122 CTS122 CLTS122 N/A BTS122
310801 CTR022 N/A N/A CLTR022 CTS022 CLTS022 N/A BTS022
310701 CTR002 N/A N/A CLTR002 CTS002 CLTS002 N/A BTS002
361201 N/A N/A N/A CLTR6222 N/A CLTS6222 N/A N/A
361601 N/A N/A N/A CLTR6622 N/A CLTS6622 N/A BTS6622
311001 CTR102 N/A N/A CLTR102 CTS102 CLTS102 N/A BTS102

Available through Carlisle Direct!
Select PNs are available off-the-shelf in low-volume quantities through our Carlisle Direct Service.

Our Octax® connector technology is available in a 38999 style housing application. High-density and in a compact footprint, this solution is ideal for use in the defense, commercial, and industrial markets.

Available through Carlisle Direct!
Select PNs are available off-the-shelf in low-volume quantities through our Carlisle Direct Service.


Features

  • High Density: Up to 8 Octax® in a size 25 shell
  • MIL-DTL-38999 shell styles available from size 9 to 25
  • Uses AS39029  22D crimp contacts
  • Field repairable
  • No special tooling required
  • PCB tail versions available
  • Meets environmental requirements of MIL-DTL-38999

Electrical Properties

  • Dielectric Withstand Voltage: 1000 VDC
  • Current & Voltage Rating: 4 amps and 115 VAC
  • Shell-to-Shell Contact Resistance: < 3.0 mΩ
  • Insulation Resistance of Inserts: > 5.0×10^9 Ω

Mechanical/Physical Properties

  • Mating Cycles: >500
  • Operating Temperature: –65 °C to 175 °C
  • Materials & Plating: consistent w/AS39029

Specifications

  • Capable of delivering data transfer speed of 10gbits/sec or higher
  • Compliant with TIA/EIA & ISO CAT 6A or CAT 7 test standards
  • Optimized for 1G & 10G applications
  • Excellent corrosion resistance
  • Excellent shell-to-shell conductivity
  • Superb EMI shielding
  • Unique contact retaining mechanism for ease of manufacturing & field rework
  • Very compact & lightweight
  • Highly precise CNC machined parts
  • Environmentally sealed
  • ROHS compliant
  • Data rate: 10 gbps

Octax Hybrid

The Octax Hybrid connector series is a high-performance multi-port 10 Gb data connector with additional discretes in a single 38999 shell. Ideal for both commercial aviation and defense use, this connector solution combines multiple key configurations and extends the shield through the connector to ensure 10 Gb performance on multiple data ports.

Key Characteristics:

  • Use standard M39029 crimp contacts, enabling re-termination and field repair without the expense of single-use connector solutions
  • Engineered for use with CarlisleIT 26 or 24 AWG 10 Gb data cables for optimal performance
  • Configurable to customer needs

Need a different arrangement of 10 Gb data and discretes?
Contact our engineering team to optimize for your application.

Crimp Die Part No. Crimp Indicator Style Terminal Lug Base Part Number Aluminum Wire Size (AWG) Crimp Area Gauge Part No.* Indicator Area Gauge Part No.*
999-63002-100 Dot 695-18114-001 10 999-63002-79 999-63002-89
999-63002-100 Dot 695-18114-002 10 999-63002-79 999-63002-89
999-63003-100 Dot 695-18113-001 8 999-63003-79 999-63003-89
999-63004-200 Dot 695-18100-001 6 999-63004-79 999-63004-89
999-63005-500 Dot 695-18101-001 4 999-63005-79 999-63005-89
999-63006-200 Dot 695-18102-001 2 999-63006-79 999-63006-89
999-63006-200 Dot 695-18108-002 2 999-63006-79 999-63006-89
999-63007-200 Dot 695-18103-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18104-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18105-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18109-002 1/0 999-63007-79 999-63007-89
999-63008-200 Dot 695-18106-001 2/0 999-63008-79 999-63008-89
999-63008-200 Dot 695-18107-001 2/0 999-63008-79 999-63008-89
999-63008-200 Dot 695-18110-002 2/0 999-63008-79 999-63008-89
999-63012-100 Plus 695-18111-002 3/0 999-63012-79 999-63012-89
999-63010-100 Plus 695-18112-002 4/0 999-63010-79 999-63010-89

Butt Splices for Aluminum-to-Aluminum Connections

  • For splicing CarlisleIT TLA-175 aluminum cables
  • Lightweight tin-plated aluminum construction for applications up to 150⁰C

Crimp Die Part No.

Crimp Indicator Style

Splice Part Number

Aluminum Wire Size (AWG)

Crimp Area Gauge Part No.*

Indicator Area Gauge Part No.*

999-63006-200

Dot

640-43071-01

2

999-63006-79

999-63006-89

999-63007-200

Dot

640-43072-01

1/0

999-63007-79

999-63007-89

999-63008-200

Dot

640-43069-01

2/0

999-63008-79

999-63008-89

999-63010-100

Plus

640-43070-01

4/0

999-63010-79

999-63010-89

* GO/NO‐GO Gauges (999 part numbers ending in ‐079 & ‐089) may be purchased from Daniels Manufacturing (DMC). Contact information is: Daniels Manufacturing Corporation, 526 Thorpe Road, Orlando, FL 32824‐8133 USA. Telephone: +1‐407‐855‐6161, Email: [email protected]” 


Transition Splices for Aluminum-to-Copper Connections

  • For splicing aluminum cables to copper cables
  • Lightweight tin plated aluminum construction for applications up to 150⁰C
Part No. End A End B Length In Max. Weight (g)
Aluminum Wire Size (AWG) Crimp Die Part No. Copper Wire Size (AWG) Crimp Die Part No.
640-43083-01* 1/0 999-63007-200 2 999-63006-200 2.71 21.9
640-43077-01** 3/0 999-63012-100 1/0 999-63007-200 3.08 35.6

* For use with TLA-175 aluminum cable and TGS-260 copper cable

** For use with 1/0 AWG AD, VY or AM aluminum cable and 2 AWG DR / UST16 & DR / UST17 copper cable


Transition Splice Dies

Part No. End A End B
Aluminum Wire Size (AWG) Crimp Die Part No. Crimp Indicator Style Crimp Area Gauge Part No.* Indicator Area Gauge Part No.* Copper Wire Size (AWG) Crimp Die Part No. Crimp Indicator Style Crimp Area Gauge Part No.* Indicator Area Gauge Part No.*
640-43083-01 1/0 999-63007-200 Dot 999-63007-79 999-63007-89 2 999-63006-200 Dot 999-63006-79 999-63006-89
640-43077-01 3/0 999-63012-100 Plus 999-63012-79 999-63012-89 1/0 999-63007-200 Dot 999-63007-79 999-63007-89

Our low-profile connectors are a compact and lightweight solution for applications where weight, space, and/or EMI shielding are critical. By utilizing plated composite thermoplastic materials, they offer approximately 15-20% weight savings.

Comparable in size but higher in density than D-subminature configurations, these connectors are:

  • A field-repairable option for pre-wired connectors of similar size & density
  • Ideal for use in applications for signal, USB, Ethernet, and audio connections
  • Available in customizable materials (i.e., aluminum, steel, and composite)
  • Available with 50, 15, 26, and 44 positions

Available through Carlisle Direct!
Select PNs are available off-the-shelf in low-volume quantities through our Carlisle Direct Service.

The Octax® high-speed family of connectors offers single- and multi-port circular, rectangular, and custom connector interfaces, enabling design engineers to achieve the highest performance in any connector package. Exceeding ANSI/TIA/EIA-568-B.2 Category 6 and Category 7 specifications, our high-speed cable and connector solutions are the highest performing harsh-environment interconnect systems available for Ethernet and other high-speed protocols.

Available through Carlisle Direct!
Select items are available off-the-shelf in low volume quantities through our Carlisle Direct service. Look for the Carlisle Direct icon on applicable products.

Octax® 38999 Style Circular Solutions

High-density, in a compact footprint, our Octax 38999 circular solutions are ideal for use in defense, commercial, and industrial markets.

Octax®-Adapter

Bridges the technology between Quadrax and the Octax connector system for systems that use Quadrax at the board level.

Octax® LT

Very compact stand-alone 10 Gb data connector solution that combines multiple key configurations, extends the shield through the connector, and offers the ease of standard 22 gauge crimp contact terminations, making it ideal for commercial aviation use.

Octax®-Solo 10 Gbps Ethernet Interconnect System

Single-port, standalone 10 gbps Ethernet connector designed for a wide variety of aerospace and military applications

Precision accessories for optimal RF measurement, specifically designed to simplify test setups.


RF gender changers

Including SMP and D-sub adapters and gender changers


RF pitch translators

For RF coax

Each ECS brand avionics RF coaxial assembly is tested on our network analyzers to maintain high quality and ensure reliability. Insertion loss, phase matching, time delay, and VSWR are measured to verify performance and to meet your exact assembly requirements. RF assembly electrical profiles are documented, and a certificate of compliance is included with each shipset. Profiles are archived in our database to ensure repeatability. Individual phase-matched cables can be remanufactured rather than replacing an entire shipset.

Available Types:

  • Low PIM
  • TCAS Cable Sets
  • Customized Sets

Key Features:

  • Up to 75% lighter than MIL-C-17 standard cables
  • Bend radii ranges from 0.75″ to 2″
  • -55 °C to 200 °C temperature range
  • Multilayered shielding for superior protection against EMI/RFI
  • Minimal insertion loss
  • Meets or exceeds FAR Part 25 burn/smoke requirements
  • Product ID marker tape with identification every 3″ to 4″
  • Low PIM assemblies made with non-ferromagnetic properties to reduce multifrequency interference

Supported Frequencies:

  • HF (2 – 30 MHz)
  • Marker Beacon (75 MHz)
  • VOR/LOC (108 – 118 MHz)
  • VHF (118 – 156 MHz)
  • Glide Slope (329 – 335 MHz)
  • DME (960 – 1220 MHz)
  • GPS (1575 MHz)
  • SATCOM (1559 – 1660 MHz)
  • XM/Wi-Fi (2200 – 2400 (MHz)
  • MLS (5030 – 5091 MHz)
  • IFE – KU Band (10.7 – 12.75 GHz)

 

Related Products

Avionics RF Cables

Configured specifically for avionics systems that require a low-loss cable with frequencies between 0 - 12 GHz. Sold in bulk, these cables are available cut-to-fit or within a kit.

Avionics RF Connectors

Designed and fabricated to meet industry specifications including MIL-C-39012, ARINC 600, and ARINC 404, our rugged and durable ECS brand Avionics RF Connectors seal out moisture and hydraulic fluids, are durable enough to withstand extreme environmental variations in temperature and pressure, and resist vibration.

Our ECS Avionics RF cables are configured specifically for avionics systems that require a low-loss cable with frequencies between 0 – 12 GHz. Sold in bulk, these cables are available cut-to-fit or within a kit.

Available through Carlisle Direct!
Select items are available off-the-shelf in low-volume quantities through our Carlisle Direct service. Look for the Carlisle Direct icon on applicable products.

ECS Avionics Triaxial & 75 Ω Coaxial Cables

Half the diameter of RG cables and up to 75% lighter than MIL-C-17 standard cables

ECS Avionics 50 Ω Coaxial Cables

Half the diameter of RG cables and up to 75% lighter than MIL-C-17 standard cables

BMS 13-65 Cables

Manufactured, tested, and qualified in accordance with Boeing BMS 13-65 specifications.

Related Products

Portable Coaxial Cable Stripper Kit

Cuts and strips coaxial cable in 3 seconds. Includes: hand-held driver with a removable NICAD battery pack. 110v A/C 13-hour charger, hard-shell carrying case, and a 1-year limited warranty.

Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal lugs and splices are engineered not only to be reliable but also to reduce weight and provide efficient installation, driving down costs.

Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator time and minimizing damage to the protective plating. Whether your need is for a highly customized terminal lug or splice for a unique installation, or a standard product for rapid entry into service, CarlisleIT provides the solution.

Custom Terminal Lugs & Splices

CarlisleIT engineers connectors, installation tooling, and cable assembly systems that meet the most demanding of specifications.

Large Gauge Aluminum Splices

Large Gauge Aluminum Splices from CarlisleIT offers the fastest installation in the industry — a single crimp on each barrel that leaves no burrs for removal in secondary operations.

Sealed Terminal Lugs & Tooling for Aluminum Cables

CarlisleIT’s sealed terminal lugs are engineered not only to be reliable but to also reduce weight and provide efficient installation, driving down costs

One-Hole Terminal Lugs

One-Hole Terminal Lugs

  • Nickel-plated aluminum connector for aluminum conductors
  • Qualified with AM and ASNE0438 (YV) cables
  • Elastomeric sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22 and 33 ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies emboss crimp indicators during the installation process
Part No.* Wire Size (AWG) Stud Size “L”  mm (in) “H” mm (in) “W”  mm (in) “T” mm (in) “J” mm (in) “A”  mm (in) “B”  mm (in) Wire Strip Length mm (in) Weight (grams) Crimp Die Part No.
695-18114-001** 10 3/8” 41.9 (1.65) 8.0 (0.315) 7.7 (0.305) 14.8 (0.584) 2.5 (0.098) 12.1 (0.478) 7.1 (0.280) 13.5 ± 0.8 (0.530± 0.03) 3.8 999-63002-100
695-18113-001** 8 3/8” 41.9 (1.65) 8.8 (0.348) 8.3 (0.328) 14.8 (0.584) 2.5 (0.098) 11.7 (0.462) 7.1 (0.280) 13.5 ± 0.8 (0.530± 0.03) 3.8 999-63003-100
695-18100-001 6 1/4” 50.9 (2.00) 10.4 (0.41) 9.9 (0.39) 16.4 (0.65) 2.5 (0.10) 15.0 (0.59) 7.7 (0.30) 15.1 ± 0.5 (0.59 ± 0.02) 6.6 999-63004-200
695-18101-001 4 1/4” 55.7 (2.19) 12.8 (0.50) 11.8 (0.46) 15.8 (0.62) 3.0 (0.12) 15.0 (0.59) 7.9 (0.31) 15.9 ± 0.5 (0.63 ± 0.02) 10.4 999-63005-500
695-18102-001 2 5/16” 61.1 (2.41) 15.5 (0.61) 14.5 (0.57) 16.8 (0.66) 3.8 (0.15) 15.0 (0.59) 8.4 (0.33) 19.7 ± 0.5 (0.76 ± 0.02) 14.8 999-63006-200
695-18103-001 1/0 1/4” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.0 (0.63) 5.0 (0.20) 15.0 (0.59) 8.0 (0.31) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18104-001 1/0 5/16” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18105-001 1/0 5/16” 65.9 (2.59) 18.2 (0.72) 17.2 (0.68) 20.0 (0.79) 4.5 (0.18) 15.0 (0.59) 10.0 (0.39) 20.8 ± 0.5 (0.82 ± 0.02) 21.4 999-63007-200
695-18106-001 2/0 5/16” 72.6 (2.86) 19.6 (0.77) 19.6 (0.77) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 25.5 ± 0.5 (1.00 ± 0.02) 28.8 999-63008-200
695-18107-001 2/0 3/8” 74.0 (2.91) 20.5 (0.81) 19.5 (0.77) 19.0 (0.75) 6.0 (0.24) 15.0 (0.59) 9.5 (0.37) 25.5 ± 0.5 (1.00 ± 0.02) 31 999-63008-200

* Append part number with “SN” for tin plating, “N” for nickel, and “N+” for enhanced nickel plating, e.g. for a tin-plated one-hole #10 AWG terminal lug, use part number 695-18114-001SN

** Part numbers 695-18114-001 and 695-18113-001 are governed by inch dimensions, not millimeters 


Two-Hole Terminal Lugs

Two-Hole Terminal Lugs

  • Tin-plated aluminum connector for aluminum conductors
  • Qualified with BMS13-60T22 and BMS13-78T03 cables
  • Integral sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22- and 33-ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies emboss crimp indicators during the installation process provide visual assurance of full wire insertion
Part No.* Wire Size (AWG) Stud Size “L” In (mm) “H” In (mm) ”W” In (mm) ”T” In (mm) ”J” In (mm) ”A” In (mm) ”B” In (mm) ”C” In (mm) Wire Strip Length In (mm) Weight (grams) Crimp Die Part No.
695-18114-002 10 3/8” 2.61 (66.3) 0.305 (7.75) 0.305 (7.75) 0.584 (14.83) 0.098 (2.49) 0.442 (11.23) 0.280 (7.11) 1.000 (25.40) 0.52± 0.03 (13.2± 0.8) 5.8 999-63002-100
695-18108-002 2 3/8” 3.27 (83.1) 0.573 (14.55) 0.573 (14.55) 0.670 (17.02) 0.150 (3.81) 0.44 (11.2) 0.34 (8.6) 1.000 (25.40) 0.75 ± 0.02 (19.1 ± 0.5) 16 999-63006-200
695-18109-002 1/0 3/8” 3.39 (86.1) 0.680 (17.27) 0.680 (17.27) 0.807 (20.50) 0.180 (4.57) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.80 ± 0.02 (20.3 ± 0.5) 25.4 999-63007-200
695-18110-002 2/0 3/8” 3.85 (97.8) 0.775 (19.69) 0.775 (19.69) 0.900 (22.86) 0.225 (5.72) 0.46 (11.7) 0.35 (8.9) 1.000 (25.40) 1.00 ± 0.03 (25.4 ± 0.5) 38.5 999-63008-200
695-18111-002 3/0 3/8” 3.86 (98.0) 0.853 (21.67) 0.853 (21.67) 0.965 (24.51) 0.250 (6.35) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.99 ± 0.03 (25.1 ± 0.5) 43.8 999-63012-100
695-18112-002 4/0 3/8” 3.89 (98.8) 0.942 (23.93) 0.942 (23.93) 0.985 (25.02) 0.260 (6.60) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 1.05 ± 0.03 (26.7 ± 0.5) 52 999-63010-100

* Append part number with “SN” for tin plating, “N” for nickel, and “N+” for enhanced nickel plating, e.g. for a tin-plated, two-hole #10 AWG terminal lug, use part number 695-18114-002SN

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