MEDICAL CAPABILITIES

Design

Over 90% of the products we provide to customers are custom designed and developed to your unique requirements, utilizing our design teams around the world to work face to face with our global customer base. Our US and European design engineers work closely with our manufacturing, design and project engineering teams to allow the application of ‘Best Design Practices’ to yield the most value in your custom medical cables or interconnect products.

Design tools include SolidWorks, ProEngineer and AutoCAD along with the use of DFMEA and PFMEA processes to ensure a reliable and manufacturable product. More importantly, with early involvement in your new product concepts, our dedicated designers are able to offer cost-saving options that often result in shorter time-to-market.

Our product development team is committed to meeting and exceeding your most demanding requirements. With dedicated engineers local to our customers, as well as at each of our manufacturing facilities, Carlisle Medical Technologies brings years of custom design, development and manufacturing experience to your critical applications.

Our engineers provide expertise in the areas of:

  • Connector, contact and custom medical cable design

  • Polymer materials

  • Electrical and mechanical requirements

  • Prototype builds

  • Standards and regulatory requirements

  • Sterilization and cleaning requirements

  • Product qualification

  • Packaging

  • Labels and unique device identification

Carlisle Medical Technologies’ engineering resources are available to support any project from a simple build that uses off-the-shelf components, to a full custom product, where the plug, receptacle, contacts and cable are designed and built specifically for the customer.

Cable Design

  • High-volume disposables

  • High-speed data

  • Fiber optics

  • Silicone constructions

  • Parylene deposition

  • Closed-loop manufacturing

Interconnect System Design

  • Designed for end-use application

  • Plug, receptacle and handpiece

  • Reverse compatible solutions

  • Customized to industry standards

  • Precision contacts

  • Electrical and mechanical expertise

Assembly and Molding Capabilities

  • Wide range of fine wire cable that customers can terminate

  • Over-molded interconnect products

  • Advanced mold-tool design

  • Thermoplastic and thermoset assemblies

  • In-house machining

  • Low to high volume manufacturing

  • Automation-ready assemblies

  • Specialty potting techniques resulting in ergonomic designs with long-lasting flex life

  • Electrical testing

  • Lean manufacturing

  • Rapid prototyping

Product Qualification

  • Process validation expertise

  • In-house design verification and testing

  • Advanced sterilization equipment

  • Customized mechanical test equipment

  • Electrical test equipment

  • China and US Locations

Product Design, Engineering & Development
Our product development team is committed to meeting and exceeding your most demanding requirements. With dedicated engineers local to our customers as well as at each of our manufacturing facilities, Carlisle Medical Technologies brings years of design, development and manufacturing experience to your critical applications.

Our engineers provide expertise in the areas of:

  • Connector, contact and cable design

  • Polymer materials

  • Electrical and mechanical requirements

  • Prototype builds

  • Standards and regulatory requirements

  • Sterilization and cleaning requirements

  • Product qualification

  • Packaging

  • Labels and unique device identification

Carlisle Medical Technologies’ engineering resources are available to support any project from a simple build that uses off-the-shelf components to a full custom product, where the plug, receptacle, contacts and cable are designed and built specifically for the customer.