Variety of Terminal Lugs

About Terminal Lugs & Splices

Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal lugs are engineered not only to be reliable, but also to reduce weight and to provide efficient installation, driving down costs. Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator time and eliminating damage to the protective plating. Whether your need is for a highly customized terminal lug for a unique installation, or a standard terminal for rapid entry into service, CarlisleIT provides the solution.

Click here to view Power & Grounding Cable Assembly options.

Click here to download the Custom Terminal Lugs & Splices Sales Sheet.

Click here to download the Sealed Terminal Lugs & Tooling for Aluminum Cables (standard product) Sales Sheet.

Features and Benefits

FeatureCustomer Benefit
Barrels seal on cable insulationProvides improved corrosion resistance over unsealed terminal lugs
Uses Industry-standard 22- and 33-ton crimp headsEfficient installation while minimizing conversion costs
Efficient crimping processModified hex crimp produces no burrs, eliminating the cost of secondary operations, minimizing plating damage and providing superior corrosion resistance
Highly engineered crimp cross-sectionProvides long-term reliability against corrosion and during thermal cycling without sacrificing tensile strength and resistance
Crimping designMinimizes skew relative to tongue resulting in easier harness design and installation
Patented integral oxide breakerImproves conductivity while eliminating need for messy anti-oxidant grease
Crimp indicatorsEmbossed during the crimping operation, provides a visual indication of full wire insertion and proper connector installation.

Material Considerations for Custom Terminal Lugs

Connector BodyTin PlatingNickel Plating
Aluminum150°C175°C
Copper150°C260°C

Weight Savings

CarlisleIT offers aluminum terminal lugs and splices, among other materials. The aluminum version is 65% lighter than copper equivalents.

Part Numbering

One Hole Terminal Lugs

  • Nickel-plated aluminum connector for aluminum conductors
  • Qualified with AM and ASNE0438 (YV) cables
  • Elastomeric sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22 and 33 ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies embemboss crimp indicators during the installation process
Part No. Wire Size (AWG) Stud Size “L”  mm (in) “H” mm (in) “W”  mm (in) “T” mm (in) “J” mm (in) “A”  mm (in) “B”  mm (in) Wire Strip Length mm (in) Weight (grams) Crimp Die Part No.
695-18100-001 6 1/4” 50.9 (2.00) 10.4 (0.41) 9.9 (0.39) 16.4 (0.65) 2.5 (0.10) 15.0 (0.59) 7.7 (0.30) 15.1 ± 0.5 (0.59 ± 0.02) 6.6 999-63004-200
695-18101-001 4 1/4” 55.7 (2.19) 12.8 (0.50) 11.8 (0.46) 15.8 (0.62) 3.0 (0.12) 15.0 (0.59) 7.9 (0.31) 15.9 ± 0.5 (0.63 ± 0.02) 10.4 999-63005-500
695-18102-001 2 5/16” 61.1 (2.41) 15.5 (0.61) 14.5 (0.57) 16.8 (0.66) 3.8 (0.15) 15.0 (0.59) 8.4 (0.33) 19.7 ± 0.5 (0.76 ± 0.02) 14.8 999-63006-200
695-18103-001 1/0 1/4” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.0 (0.63) 5.0 (0.20) 15.0 (0.59) 8.0 (0.31) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18104-001 1/0 5/16” 64.0 (2.52) 18.7 (0.74) 17.2 (0.68) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 20.8 ± 0.5 (0.82 ± 0.02) 20 999-63007-200
695-18105-001 1/0 5/16” 65.9 (2.59) 18.2 (0.72) 17.2 (0.68) 20.0 (0.79) 4.5 (0.18) 15.0 (0.59) 10.0 (0.39) 20.8 ± 0.5 (0.82 ± 0.02) 21.4 999-63007-200
695-18106-001 2/0 5/16” 72.6 (2.86) 19.6 (0.77) 19.6 (0.77) 16.2 (0.64) 5.0 (0.20) 15.0 (0.59) 8.1 (0.32) 25.5 ± 0.5 (1.00 ± 0.02) 28.8 999-63008-200
695-18107 -001 2/0 3/8” 74.0 (2.91) 20.5 (0.81) 19.5 (0.77) 19.0 (0.75) 6.0 (0.24) 15.0 (0.59) 9.5 (0.37) 25.5 ± 0.5 (1.00 ± 0.02) 31 999-63008-200
Part Number 695-18100-001 695-18101-001 695-18102-001 695-18103-001 695-18104-001 695-18105-001 695-18106-001 695-18107-001
Part Drawing

Two Hole Terminal Lugs

  • Tin-plated aluminum connector for aluminum conductors
  • Qualified with BMS13-60T22 and BMS13-78T03 cables
  • Integral sealing rings create an environmentally sealed connection, protecting the crimp area from corrosive elements
  • Installs with industry-standard 22 and 33 ton hydraulic crimp heads
  • Single crimp installation
  • Modified hex crimp leaves no burrs, eliminating the need for secondary operations that consume installer time and remove protective plating
  • Crimping process minimizes the bend or barrel skew relative to the tongue
  • Patented integral oxide breaker eliminates the need for messy anti-oxidant
  • Crimp dies emboss crimp indicators during the installation process provide visual assurance of full wire insertion
Part No. Wire Size (AWG) Stud Size “L” in (mm) “H” In (mm) ”W” In (mm) ”T” In (mm) ”J” In (mm) ”A” In (mm) ”B” In (mm) ”C” In (mm) Wire Strip Length In (mm) Weight (grams) Crimp Die Part No.
695-18108-002 2 3/8” 3.27 (83.1) 0.573 (14.55) 0.573 (14.55) 0.670 (17.02) 0.150 (3.81) 0.44 (11.2) 0.34 (8.6) 1.000 (25.40) 0.75 ± 0.02 (19.1 ± 0.5) 16 999-63006-200
695-18109-002 1/0 3/8” 3.39 (86.1) 0.680 (17.27) 0.680 (17.27) 0.807 (20.50) 0.180 (4.57) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.80 ± 0.02 (20.3 ± 0.5) 25.4 999-63007-200
695-18110-002 2/0 3/8” 3.85 (97.8) 0.775 (19.69) 0.775 (19.69) 0.900 (22.86) 0.225 (5.72) 0.46 (11.7) 0.35 (8.9) 1.000 (25.40) 1.00 ± 0.03 (25.4 ± 0.5) 38.5 999-63008-200
695-18111-002 3/0 3/8” 3.86 (98.0) 0.853 (21.67) 0.853 (21.67) 0.965 (24.51) 0.250 (6.35) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 0.99 ± 0.03 (25.1 ± 0.5) 43.8 999-63012-100
695-18112-002 4/0 3/8” 3.89 (98.8) 0.942 (23.93) 0.942 (23.93) 0.985 (25.02) 0.260 (6.60) 0.44 (11.2) 0.35 (8.9) 1.000 (25.40) 1.05 ± 0.03 (26.7 ± 0.5) 52 999-63010-100
Part Number 695-18108-002 695-18109-002 695-18110-002 695-18111-002 695-18112-002
Part Drawing

Crimp Die and Die Inspection Gauges


Die Photo

Gauge Photo
 
  • Compatible with industry-standard 22 and 33 ton shank-style hydraulic crimp heads (TE crimping head 1752787-1 or equivalent)
  • Crimp dies emboss crimp indicators during the installation process provide visual assurance of full wire insertion
  • Crimp Gauge and Indicator Gauge allow go/no-go inspection of Crimp Dies
Crimp Die Part No. Crimp Indicator Style Terminal Lug Part Number Aluminum Wire Size (AWG) Crimp Area Gauge Part No. Indicator Area Gauge Part No.
999-63004-200 Dot 695-18100-001 6 999-63004-79 999-63004-89
999-63005-500 Dot 695-18101-001 4 999-63005-79 999-63005-89
999-63006-200 Dot 695-18102-001 2 999-63006-79 999-63006-89
999-63006-200 Dot 695-18108-001 2 999-63006-79 999-63006-89
999-63007-200 Dot 695-18103-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18104-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18105-001 1/0 999-63007-79 999-63007-89
999-63007-200 Dot 695-18109-001 1/0 999-63007-79 999-63007-89
999-63008-200 Dot 695-18106-001 2/0 999-63008-79 999-63008-89
999-63008-200 Dot 695-18107-001 2/0 999-63008-79 999-63008-89
999-63008-200 Dot 695-18110-002 2/0 999-63008-79 999-63008-89
999-63012-100 Plus 695-18111-002 3/0 999-63012-79 999-63012-89
999-63010-100 Plus 695-18112-002 4/0 999-63010-79 999-63010-89